Numerical simulation on backward deformation of MIG multi-layer and multi-pass welding of thick Invar alloy

Numerical simulation on backward deformation of MIG multi-layer and multi-pass welding of thick... Severe distortion often occurs during the production of thick Invar alloy mold using the multi-layer and multi-pass welding method. However, welding angular distortion and residual stress can be reduced greatly with the backward deformation method. The present paper is aimed at researching the appropriate backward deformation for thick Invar alloy welding, using commercial finite element software, MSC.Marc. The transition density grid meshing method was applied in this work. Besides, the double-ellipsoid distribution was employed as the heat source model. Welding process with different backward deformation was simulated. And the simulated angular distortion was compared with actual residual deformation. Both the simulated and experimental results indicated that the welding deformation of Invar alloy samples was efficiently controlled with reserved angle of two degrees. Furthermore, it was proven that the numerical simulation results were in good agreement with the experimental results. http://www.deepdyve.com/assets/images/DeepDyve-Logo-lg.png The International Journal of Advanced Manufacturing Technology Springer Journals

Numerical simulation on backward deformation of MIG multi-layer and multi-pass welding of thick Invar alloy

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Publisher
Springer Journals
Copyright
Copyright © 2017 by Springer-Verlag London
Subject
Engineering; Industrial and Production Engineering; Media Management; Mechanical Engineering; Computer-Aided Engineering (CAD, CAE) and Design
ISSN
0268-3768
eISSN
1433-3015
D.O.I.
10.1007/s00170-017-0058-y
Publisher site
See Article on Publisher Site

Abstract

Severe distortion often occurs during the production of thick Invar alloy mold using the multi-layer and multi-pass welding method. However, welding angular distortion and residual stress can be reduced greatly with the backward deformation method. The present paper is aimed at researching the appropriate backward deformation for thick Invar alloy welding, using commercial finite element software, MSC.Marc. The transition density grid meshing method was applied in this work. Besides, the double-ellipsoid distribution was employed as the heat source model. Welding process with different backward deformation was simulated. And the simulated angular distortion was compared with actual residual deformation. Both the simulated and experimental results indicated that the welding deformation of Invar alloy samples was efficiently controlled with reserved angle of two degrees. Furthermore, it was proven that the numerical simulation results were in good agreement with the experimental results.

Journal

The International Journal of Advanced Manufacturing TechnologySpringer Journals

Published: Mar 7, 2017

References

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