This paper proposes an optimised cooling channel design for a U-shaped die in the hot sheet metal forming process using a heuristic method. Unlike in previous works, the parameters used in this study for optimising the cooling channel design not only consider the pitch between and diameter of cooling channels but also their distance from the tool surface and wall tool. The cooling channel design is optimised by coupling the heuristic method with finite element thermal and static analyses. The main factors to be considered in the optimisation include the highest heat transfer and the lowest stress that can be achieved by the optimum cooling channel die design. The optimum design was determined by conducting a simulation and was validated by conducting an experiment. The temperature distribution of the FEA model was at most 5% different from the experimental results. The optimum cooling channel design of hot press sheet metal forming can produce ultra-high strength steels which tensile strength and hardness are 51 and 83% greater than those of original boron steels. The heuristic method can also be applied to optimise the cooling channel die design for the production of ultra-high strength steels in the automotive manufacturing industry.
The International Journal of Advanced Manufacturing Technology – Springer Journals
Published: Jun 6, 2018
It’s your single place to instantly
discover and read the research
that matters to you.
Enjoy affordable access to
over 18 million articles from more than
15,000 peer-reviewed journals.
All for just $49/month
Query the DeepDyve database, plus search all of PubMed and Google Scholar seamlessly
Save any article or search result from DeepDyve, PubMed, and Google Scholar... all in one place.
Get unlimited, online access to over 18 million full-text articles from more than 15,000 scientific journals.
Read from thousands of the leading scholarly journals from SpringerNature, Elsevier, Wiley-Blackwell, Oxford University Press and more.
All the latest content is available, no embargo periods.
“Hi guys, I cannot tell you how much I love this resource. Incredible. I really believe you've hit the nail on the head with this site in regards to solving the research-purchase issue.”Daniel C.
“Whoa! It’s like Spotify but for academic articles.”@Phil_Robichaud
“I must say, @deepdyve is a fabulous solution to the independent researcher's problem of #access to #information.”@deepthiw
“My last article couldn't be possible without the platform @deepdyve that makes journal papers cheaper.”@JoseServera