Gear manufacturing using power-skiving method on six-axis CNC turn-mill machining center

Gear manufacturing using power-skiving method on six-axis CNC turn-mill machining center Power-skiving is an efficient method for the manufacturing of high accuracy gears, particularly internal gears. However, dedicated power-skiving machine tools are normally very expensive. Accordingly, the present study proposes a simple methodology for automatically and systematically generating the NC code required to manufacture gears using the power-skiving method on a conventional six-axis CNC turn-mill machining center. The main factors determining the linear cutting speed of the power-skiving tool are analyzed and a modified D-H notation is used to evaluate the error characteristics of the machine tool system. The validity of the proposed methodology is demonstrated by machining an internal gear on a DMG MORI NTX1000 six-axis CNC turn-mill machining center. The results confirm that the proposed approach provides a simple yet effective method for implementing the power-skiving technique on a conventional six-axis CNC turn-mill machining center. http://www.deepdyve.com/assets/images/DeepDyve-Logo-lg.png The International Journal of Advanced Manufacturing Technology Springer Journals

Gear manufacturing using power-skiving method on six-axis CNC turn-mill machining center

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Publisher
Springer Journals
Copyright
Copyright © 2017 by Springer-Verlag London Ltd.
Subject
Engineering; Industrial and Production Engineering; Media Management; Mechanical Engineering; Computer-Aided Engineering (CAD, CAE) and Design
ISSN
0268-3768
eISSN
1433-3015
D.O.I.
10.1007/s00170-017-1154-8
Publisher site
See Article on Publisher Site

Abstract

Power-skiving is an efficient method for the manufacturing of high accuracy gears, particularly internal gears. However, dedicated power-skiving machine tools are normally very expensive. Accordingly, the present study proposes a simple methodology for automatically and systematically generating the NC code required to manufacture gears using the power-skiving method on a conventional six-axis CNC turn-mill machining center. The main factors determining the linear cutting speed of the power-skiving tool are analyzed and a modified D-H notation is used to evaluate the error characteristics of the machine tool system. The validity of the proposed methodology is demonstrated by machining an internal gear on a DMG MORI NTX1000 six-axis CNC turn-mill machining center. The results confirm that the proposed approach provides a simple yet effective method for implementing the power-skiving technique on a conventional six-axis CNC turn-mill machining center.

Journal

The International Journal of Advanced Manufacturing TechnologySpringer Journals

Published: Oct 29, 2017

References

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