An integrated wireless vibration sensing tool holder for milling tool condition monitoring

An integrated wireless vibration sensing tool holder for milling tool condition monitoring Tool condition monitoring is especially important in the modern machining process. As one of the basic parameters in the cutting process, cutting vibration is often adopted for the related research. Usually, to measure the vibration, the sensors are mounted on the material workpiece or the machine spindle, which limits the industrial application and brings the low accuracy for the significant physical distance between the sensors and the cutting process. In this article, an integrated wireless vibration sensing tool holder has been developed for tool condition monitoring in the milling process. A standard computer numerical control tool holder is simply modified to integrate sensor for vibration detecting, and related signal conditioning and wireless acquisition circuits are designed. The cutting test proves reliability and stability of the wireless vibration measuring system and shows the clear advantages compared with traditional wired sensors. Eventually, the continuous hidden Markov model (CHMM) has been adopted to diagnose tool wear condition based on vibration signals measured by the developed device. The results indicate that the proposed approach is efficient in tool wear monitoring. http://www.deepdyve.com/assets/images/DeepDyve-Logo-lg.png The International Journal of Advanced Manufacturing Technology Springer Journals

An integrated wireless vibration sensing tool holder for milling tool condition monitoring

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Publisher
Springer London
Copyright
Copyright © 2017 by Springer-Verlag London Ltd., part of Springer Nature
Subject
Engineering; Industrial and Production Engineering; Media Management; Mechanical Engineering; Computer-Aided Engineering (CAD, CAE) and Design
ISSN
0268-3768
eISSN
1433-3015
D.O.I.
10.1007/s00170-017-1391-x
Publisher site
See Article on Publisher Site

Abstract

Tool condition monitoring is especially important in the modern machining process. As one of the basic parameters in the cutting process, cutting vibration is often adopted for the related research. Usually, to measure the vibration, the sensors are mounted on the material workpiece or the machine spindle, which limits the industrial application and brings the low accuracy for the significant physical distance between the sensors and the cutting process. In this article, an integrated wireless vibration sensing tool holder has been developed for tool condition monitoring in the milling process. A standard computer numerical control tool holder is simply modified to integrate sensor for vibration detecting, and related signal conditioning and wireless acquisition circuits are designed. The cutting test proves reliability and stability of the wireless vibration measuring system and shows the clear advantages compared with traditional wired sensors. Eventually, the continuous hidden Markov model (CHMM) has been adopted to diagnose tool wear condition based on vibration signals measured by the developed device. The results indicate that the proposed approach is efficient in tool wear monitoring.

Journal

The International Journal of Advanced Manufacturing TechnologySpringer Journals

Published: Nov 30, 2017

References

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