A novel free-form transducer for the ultra-precision diamond cutting of die steel

A novel free-form transducer for the ultra-precision diamond cutting of die steel For diamond cutting of die steel, it has been shown that ultrasonic vibration-assisted cutting can reduce the chemical wear of diamond tool due to the discontinuous contact between the cutting tool and the workpiece. In this paper, a novel structure of transducer is designed by using free-form surface for ultrasonic vibration-assisted ultra-precision turning die steel. It has two interesting characteristics: The vibration direction of cutting tool tip can be changed by altering vibration frequencies; it can produce an elliptical vibration with only longitudinal vibration actuator. In addition, the structure of this transducer is simple and compact. Finally, several experiments were conducted to demonstrate the effectiveness of this system by diamond ultra-precision turning of STAVAX steel to a mirror surface. http://www.deepdyve.com/assets/images/DeepDyve-Logo-lg.png The International Journal of Advanced Manufacturing Technology Springer Journals

A novel free-form transducer for the ultra-precision diamond cutting of die steel

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Publisher
Springer London
Copyright
Copyright © 2017 by Springer-Verlag London Ltd., part of Springer Nature
Subject
Engineering; Industrial and Production Engineering; Media Management; Mechanical Engineering; Computer-Aided Engineering (CAD, CAE) and Design
ISSN
0268-3768
eISSN
1433-3015
D.O.I.
10.1007/s00170-017-1347-1
Publisher site
See Article on Publisher Site

Abstract

For diamond cutting of die steel, it has been shown that ultrasonic vibration-assisted cutting can reduce the chemical wear of diamond tool due to the discontinuous contact between the cutting tool and the workpiece. In this paper, a novel structure of transducer is designed by using free-form surface for ultrasonic vibration-assisted ultra-precision turning die steel. It has two interesting characteristics: The vibration direction of cutting tool tip can be changed by altering vibration frequencies; it can produce an elliptical vibration with only longitudinal vibration actuator. In addition, the structure of this transducer is simple and compact. Finally, several experiments were conducted to demonstrate the effectiveness of this system by diamond ultra-precision turning of STAVAX steel to a mirror surface.

Journal

The International Journal of Advanced Manufacturing TechnologySpringer Journals

Published: Nov 21, 2017

References

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