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Purpose – To investigate the efficacy of Congo red dye (CR) as an inhibitor of the acid corrosion of mild steel and aluminium alloy (AA 1060) and to assess the influence of halide ions on the inhibition efficiency. Design/methodology/approach – Corrosion rates were estimated by monitoring the weight losses of the metal specimen as a function of time at different temperatures. Inhibition efficiency was determined by comparing the corrosion rates in the acid medium in the absence and presence of the additive. Findings – CR dye reduced the corrosion rates of mild steel and aluminium in the acidic environment. Better inhibition was observed with the mild steel specimen. Protection efficiency was sensitive to inhibitor concentration as well as temperature and generally increased with an increase in CR dye concentration. The halide additives improved the inhibition efficiency in the order KCl < KBr < KI. Research limitations/implications – The inhibiting effect of CR dye was studied within a fixed concentration range, which could be expanded for further studies. The same applies to the CR+halide systems. Also, the dye structure could be modified by introducing different functional groups, and the effect on inhibition efficiency investigated. Practical implications – The research findings could find practical application in corrosion control in aqueous acidic environments. Originality/value – This paper provides new information on the inhibiting characteristics of CR dye under the specified conditions, as a guide to possible applications in metal surface anodizing and surface coatings.
Pigment & Resin Technology – Emerald Publishing
Published: Jan 1, 2006
Keywords: Steel; Dyes; Corrosion inhibitors
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