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NEW DESIGN FOR UDAL BRAKE SYSTEM

NEW DESIGN FOR UDAL BRAKE SYSTEM BUILT-IN SAFETY MACHINERY manufacturers can make a vital contribution to workplace safety, says Mr Bill Simpson, chairman of the Health and Safety Commission. "About 50 people are killed each year and 30,000 injured in machinery acci­ dents, " he said. "And safety by design should be the aim of every manufacturer if we are to cut this toll. " Mr Simpson spoke after visiting the Health and Safety Executive's stand at the 1978 Design Engineer­ ing Conference and Exhibition in Birmingham, where he was chairing a seminar. The stand featured equip­ ment which incorporated safety features in its basic designs, includ­ ing a clamp which only closes when it comes into contact with a hard BECAUSE a large proportion of the pneumatically released, and is material. Press Brakes in use do not have designed to fail safe in the event of "The Health and Safety at Work the inherent braking performance to electrical or pneumatic pressure Act's Section 6 imposes a duty on meet the stringent safety regula­ failure. manufacturers and suppliers to tions affecting braking, J.P. Udal Assuming a coefficien t of friction ensure that a product is safe for Limited , Birmingham has added a of .3, the brake operating on a 40-ton proper use at work," Mr Simpson powerful new disc brake to their said. "It is clear, however, from the range. 50 prosecutions under this Section since the Act came into force that Self-compensating there are many who still ignore this duty. It has been developed primarily "But when I go round factories I for press brakes fitted with electro- am impressed by the recent upsurge sensitive safety devices, there being in discussions between manufac­ an official requirement in these turers and users on how safety can cases that all dangerous movement be built in from the start. And these must cease withi n 200 milliseconds. discussions can be most effective, The brake is self-compensating in giving rise to many more machines that the stopping performance where the guard is such a vital part remains unimpaired despite gradual that it is difficult to see where the wear of the friction surfaces. It is machine ends and the guard begins. provided wit h a switc h which acts to "People often ask me how far their prevent further operation of the duties extend," he said. "There are machine when the thickness of the no easy answers and I suspect in friction surfaces is reduced to a som e cases the question is point where the brake would com­ prompted by a desire to do as little mence to lose efficiency. as legally permissible, an attitude we should all deplore. My advice to the machinery manufacturer is this: Simple adjustment put yourself in the position of the user. Ask yourself what protection he wil l need when using the machine At this stage, a simpl e adjustment properly and how much information is made which restores the brake to he should have. Then do everything its original setting. Three positions you reasonably can to fill those of adjustment are provided and, press has been found capable of needs." when the switch operates with the exerting a braking force of 8,000lb brake in its third setting, the brake which , in associatio n wit h a suitable He added: "In this way not only wil l he meet the spirit of the law as linings need replacing. Then the diameter of disc, can deal wit h most adjustment is returned to its first well as the letter but also help requirements. Other sizes of unit position . reduce the number of these sad and can be designed for special applications. needless accidents." The brake is spring applied and INDUSTRIAL LUBRICATION AND TRIBOLOGY, July/August 1979 145 http://www.deepdyve.com/assets/images/DeepDyve-Logo-lg.png Industrial Lubrication and Tribology Emerald Publishing

NEW DESIGN FOR UDAL BRAKE SYSTEM

Industrial Lubrication and Tribology , Volume 31 (4): 1 – Apr 1, 1979

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Publisher
Emerald Publishing
Copyright
Copyright © Emerald Group Publishing Limited
ISSN
0036-8792
DOI
10.1108/eb053184
Publisher site
See Article on Publisher Site

Abstract

BUILT-IN SAFETY MACHINERY manufacturers can make a vital contribution to workplace safety, says Mr Bill Simpson, chairman of the Health and Safety Commission. "About 50 people are killed each year and 30,000 injured in machinery acci­ dents, " he said. "And safety by design should be the aim of every manufacturer if we are to cut this toll. " Mr Simpson spoke after visiting the Health and Safety Executive's stand at the 1978 Design Engineer­ ing Conference and Exhibition in Birmingham, where he was chairing a seminar. The stand featured equip­ ment which incorporated safety features in its basic designs, includ­ ing a clamp which only closes when it comes into contact with a hard BECAUSE a large proportion of the pneumatically released, and is material. Press Brakes in use do not have designed to fail safe in the event of "The Health and Safety at Work the inherent braking performance to electrical or pneumatic pressure Act's Section 6 imposes a duty on meet the stringent safety regula­ failure. manufacturers and suppliers to tions affecting braking, J.P. Udal Assuming a coefficien t of friction ensure that a product is safe for Limited , Birmingham has added a of .3, the brake operating on a 40-ton proper use at work," Mr Simpson powerful new disc brake to their said. "It is clear, however, from the range. 50 prosecutions under this Section since the Act came into force that Self-compensating there are many who still ignore this duty. It has been developed primarily "But when I go round factories I for press brakes fitted with electro- am impressed by the recent upsurge sensitive safety devices, there being in discussions between manufac­ an official requirement in these turers and users on how safety can cases that all dangerous movement be built in from the start. And these must cease withi n 200 milliseconds. discussions can be most effective, The brake is self-compensating in giving rise to many more machines that the stopping performance where the guard is such a vital part remains unimpaired despite gradual that it is difficult to see where the wear of the friction surfaces. It is machine ends and the guard begins. provided wit h a switc h which acts to "People often ask me how far their prevent further operation of the duties extend," he said. "There are machine when the thickness of the no easy answers and I suspect in friction surfaces is reduced to a som e cases the question is point where the brake would com­ prompted by a desire to do as little mence to lose efficiency. as legally permissible, an attitude we should all deplore. My advice to the machinery manufacturer is this: Simple adjustment put yourself in the position of the user. Ask yourself what protection he wil l need when using the machine At this stage, a simpl e adjustment properly and how much information is made which restores the brake to he should have. Then do everything its original setting. Three positions you reasonably can to fill those of adjustment are provided and, press has been found capable of needs." when the switch operates with the exerting a braking force of 8,000lb brake in its third setting, the brake which , in associatio n wit h a suitable He added: "In this way not only wil l he meet the spirit of the law as linings need replacing. Then the diameter of disc, can deal wit h most adjustment is returned to its first well as the letter but also help requirements. Other sizes of unit position . reduce the number of these sad and can be designed for special applications. needless accidents." The brake is spring applied and INDUSTRIAL LUBRICATION AND TRIBOLOGY, July/August 1979 145

Journal

Industrial Lubrication and TribologyEmerald Publishing

Published: Apr 1, 1979

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