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Freeform fabrication of zinc‐air batteries and electromechanical assemblies

Freeform fabrication of zinc‐air batteries and electromechanical assemblies This paper reports on a fabrication platform and extensions to deposition‐based processes that permit freeform fabrication of three‐dimensional functional assemblies with embedded conductive wiring and power sources. Structure and joints are produced by fused deposition of thermoplastics and deposition of elastomers. Conductive wiring is achieved by deposition of various low‐melting‐point alloys and conductive pastes. Batteries based on zinc‐air chemistry are produced by the deposition of zinc, electrolyte, and catalysts, with separator media and electrodes. Details of the deposition processes are provided and several printed assemblies are demonstrated. http://www.deepdyve.com/assets/images/DeepDyve-Logo-lg.png Rapid Prototyping Journal Emerald Publishing

Freeform fabrication of zinc‐air batteries and electromechanical assemblies

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Publisher
Emerald Publishing
Copyright
Copyright © 2004 Emerald Group Publishing Limited. All rights reserved.
ISSN
1355-2546
DOI
10.1108/13552540410512543
Publisher site
See Article on Publisher Site

Abstract

This paper reports on a fabrication platform and extensions to deposition‐based processes that permit freeform fabrication of three‐dimensional functional assemblies with embedded conductive wiring and power sources. Structure and joints are produced by fused deposition of thermoplastics and deposition of elastomers. Conductive wiring is achieved by deposition of various low‐melting‐point alloys and conductive pastes. Batteries based on zinc‐air chemistry are produced by the deposition of zinc, electrolyte, and catalysts, with separator media and electrodes. Details of the deposition processes are provided and several printed assemblies are demonstrated.

Journal

Rapid Prototyping Journal – Emerald Publishing

Published: Feb 1, 2004

Keywords: Zinc; Electromechanical devices; Assembly; Functional evaluation; Robotics

References

  • Properties cellulose separators for alkaline secondary batteries
    Danko, T.
  • Duracell Zinc Air Batteries Material Safety Data Sheet
    Duracell Incorporated
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    Hayes, D.J.; Cox, W.R.; Grove, M.E.
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    Isaacson, T.
  • Handbook of Batteries
  • Automatic design and manufacture of artificial lifeforms
    Lipson, H.; Pollack, J.B.
  • Liquid metal jetting for printing metal parts
    Priest, J.; Smith, C.; DuBois, P.
  • Processing and properties of piezoelectric actuators developed by fused deposition technique
    Safari, A.; Danforth, S.C.; Jafari, M.; Allahverdi, M.; Jadidian, B.; Mohammadi, F.
  • Thin‐wall tube liquifier
    Swanson, W.J.; Hopkins, P.E.
  • Air electrode performance in zinc‐air batteries for portable products
    Tinker, L.
  • Study on selective laser sintering components with electrically conductive channels
    Ting, F.P.Y.; Gibson, I.; Cheung, W.L.
  • Novel applications and implementations of shape deposition manufacturing
    Weiss, L.; Prinz, F.

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