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Evaluation of milling characteristics of resin hybrid GFRP laminates using Taguchi approach

Evaluation of milling characteristics of resin hybrid GFRP laminates using Taguchi approach Purpose – The purpose of this paper is to report the preparation, characterisation and machinability of resin hybrid GFRP composites, which are made of glass fibre and the mixture of epoxy & polyester resin. Design/methodology/approach – Resin hybrid GFRP laminates containing 0, 20 and 40wt% of polyester resin with the epoxy resin are prepared by conventional hand layup technique using glass fibre as the reinforcement. The variation of break load and shear strength for three different combinations of epoxy and polyester resin are studied by ASTM. A plan of experiment based on Taguchi was established with prefixed cutting parameters and the machining was performed. A stylus type profilometer to examine the surface roughness and shop microscope to examine the delamination of resin hybrid GFRP laminates were used. An analysis of variance (ANOVA) was performed to investigate the cutting characteristics of resin hybrid GFRP composite materials using solid carbide end mill. The correlation was obtained by multiple‐variable linear regression using Minitab 14 software. Findings – Taguchi analysis reveals that the resin hybrid GFRP laminate provides better machinability in terms of surface roughness and delamination when compared to homogenous GFRP laminates (pure epoxy resin). Polyester resin enhances the machinability of the GFRP laminates. Research limitations/implications – The machinability of the resin hybrid GFRP laminates can be improved further by modifying the polyester resin percentage. Originality/value – The resin hybrid GFRP laminates so developed can be used in aircraft and aerospace applications to increase the shear and work of fracture properties. http://www.deepdyve.com/assets/images/DeepDyve-Logo-lg.png Pigment & Resin Technology Emerald Publishing

Evaluation of milling characteristics of resin hybrid GFRP laminates using Taguchi approach

Pigment & Resin Technology , Volume 42 (5): 10 – Aug 30, 2013

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References (20)

Publisher
Emerald Publishing
Copyright
Copyright © 2013 Emerald Group Publishing Limited. All rights reserved.
ISSN
0369-9420
DOI
10.1108/PRT-03-2012-0023
Publisher site
See Article on Publisher Site

Abstract

Purpose – The purpose of this paper is to report the preparation, characterisation and machinability of resin hybrid GFRP composites, which are made of glass fibre and the mixture of epoxy & polyester resin. Design/methodology/approach – Resin hybrid GFRP laminates containing 0, 20 and 40wt% of polyester resin with the epoxy resin are prepared by conventional hand layup technique using glass fibre as the reinforcement. The variation of break load and shear strength for three different combinations of epoxy and polyester resin are studied by ASTM. A plan of experiment based on Taguchi was established with prefixed cutting parameters and the machining was performed. A stylus type profilometer to examine the surface roughness and shop microscope to examine the delamination of resin hybrid GFRP laminates were used. An analysis of variance (ANOVA) was performed to investigate the cutting characteristics of resin hybrid GFRP composite materials using solid carbide end mill. The correlation was obtained by multiple‐variable linear regression using Minitab 14 software. Findings – Taguchi analysis reveals that the resin hybrid GFRP laminate provides better machinability in terms of surface roughness and delamination when compared to homogenous GFRP laminates (pure epoxy resin). Polyester resin enhances the machinability of the GFRP laminates. Research limitations/implications – The machinability of the resin hybrid GFRP laminates can be improved further by modifying the polyester resin percentage. Originality/value – The resin hybrid GFRP laminates so developed can be used in aircraft and aerospace applications to increase the shear and work of fracture properties.

Journal

Pigment & Resin TechnologyEmerald Publishing

Published: Aug 30, 2013

Keywords: Milling; Taguchi methods; Resin hybrid GFRP laminates; Solid carbide end mill; Laminates; Resins

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