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A new hollowing process for rapid prototype models

A new hollowing process for rapid prototype models A new method of hollowing rapid prototype models based on STL models and their cross‐sectional contours is presented to meet the demands of hollowed prototypes in casting and rapid prototype manufacturing. Offsetting along the Z ‐axis and cross‐sectional contour offsetting are employed to perform the hollowing operation. The process performs two‐dimensional Boolean operations on the polygons made by the offset contours of cross‐sectional contours instead of three‐dimensional offsetting of the STL models. This hollowing operation is especially suitable for hollowing STL models with free‐form surfaces. Detailed algorithms are described to generate the correct offset contours of an STL model. Adopting this method, the hollowing process is dramatically simplified and becomes more efficient. This method has been verified by practical case studies, and it is proved that this simplified hollowing operation can reduce the prototype build time and cost. http://www.deepdyve.com/assets/images/DeepDyve-Logo-lg.png Rapid Prototyping Journal Emerald Publishing

A new hollowing process for rapid prototype models

Rapid Prototyping Journal , Volume 10 (3): 10 – Jul 1, 2004

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References (16)

Publisher
Emerald Publishing
Copyright
Copyright © 2004 Emerald Group Publishing Limited. All rights reserved.
ISSN
1355-2546
DOI
10.1108/13552540410538987
Publisher site
See Article on Publisher Site

Abstract

A new method of hollowing rapid prototype models based on STL models and their cross‐sectional contours is presented to meet the demands of hollowed prototypes in casting and rapid prototype manufacturing. Offsetting along the Z ‐axis and cross‐sectional contour offsetting are employed to perform the hollowing operation. The process performs two‐dimensional Boolean operations on the polygons made by the offset contours of cross‐sectional contours instead of three‐dimensional offsetting of the STL models. This hollowing operation is especially suitable for hollowing STL models with free‐form surfaces. Detailed algorithms are described to generate the correct offset contours of an STL model. Adopting this method, the hollowing process is dramatically simplified and becomes more efficient. This method has been verified by practical case studies, and it is proved that this simplified hollowing operation can reduce the prototype build time and cost.

Journal

Rapid Prototyping JournalEmerald Publishing

Published: Jul 1, 2004

Keywords: Boolean functions; Rapid prototypes; Algorithmic languages

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