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Microstructure and Mechanical Properties of Wire and Arc Additive Manufactured Ti-6Al-4V

Microstructure and Mechanical Properties of Wire and Arc Additive Manufactured Ti-6Al-4V Wire and arc additive manufacturing (WAAM) is a novel manufacturing technique in which large metal components can be fabricated layer by layer. In this study, the macrostructure, microstructure, and mechanical properties of a Ti-6Al-4V alloy after WAAM deposition have been investigated. The macrostructure of the arc-deposited Ti-6Al-4V was characterized by epitaxial growth of large columnar prior-β grains up through the deposited layers, while the microstructure consisted of fine Widmanstätten α in the upper deposited layers and a banded coarsened Widmanstätten lamella α in the lower layers. This structure developed due to the repeated rapid heating and cooling thermal cycling that occurs during the WAAM process. The average yield and ultimate tensile strengths of the as-deposited material were found to be slightly lower than those for a forged Ti-6Al-4V bar (MIL-T 9047); however, the ductility was similar and, importantly, the mean fatigue life was significantly higher. A small number of WAAM specimens exhibited early fatigue failure, which can be attributed to the rare occurrence of gas pores formed during deposition. http://www.deepdyve.com/assets/images/DeepDyve-Logo-lg.png Metallurgical and Materials Transactions A Springer Journals

Microstructure and Mechanical Properties of Wire and Arc Additive Manufactured Ti-6Al-4V

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References (28)

Publisher
Springer Journals
Copyright
Copyright © 2012 by The Minerals, Metals & Materials Society and ASM International
Subject
Material Science; Metallic Materials; Characterization and Evaluation of Materials; Structural Materials; Surfaces and Interfaces, Thin Films; Nanotechnology
ISSN
1073-5623
eISSN
1543-1940
DOI
10.1007/s11661-012-1444-6
Publisher site
See Article on Publisher Site

Abstract

Wire and arc additive manufacturing (WAAM) is a novel manufacturing technique in which large metal components can be fabricated layer by layer. In this study, the macrostructure, microstructure, and mechanical properties of a Ti-6Al-4V alloy after WAAM deposition have been investigated. The macrostructure of the arc-deposited Ti-6Al-4V was characterized by epitaxial growth of large columnar prior-β grains up through the deposited layers, while the microstructure consisted of fine Widmanstätten α in the upper deposited layers and a banded coarsened Widmanstätten lamella α in the lower layers. This structure developed due to the repeated rapid heating and cooling thermal cycling that occurs during the WAAM process. The average yield and ultimate tensile strengths of the as-deposited material were found to be slightly lower than those for a forged Ti-6Al-4V bar (MIL-T 9047); however, the ductility was similar and, importantly, the mean fatigue life was significantly higher. A small number of WAAM specimens exhibited early fatigue failure, which can be attributed to the rare occurrence of gas pores formed during deposition.

Journal

Metallurgical and Materials Transactions ASpringer Journals

Published: Sep 28, 2012

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