TY - JOUR AU - Pitter, Stephan AB - The manufacturing of technical catalysts generally involves a sequence of different process steps, of which co-precipitation is one of the most important. In this study, we investigate how continuous co-precipitation influences the properties of Cu/ZnO/ZrO2 (CZZ) catalysts and their application in the direct synthesis of dimethyl ether (DME) from CO2/CO/H2 feeds. We compare material characteristics investigated by means of XRF, XRD, N2 physisorption, H2-TPR, N2O-RFC, TEM and EDXS as well as the catalytic properties to those of CZZ catalysts prepared by a semi-batch co-precipitation method. Ultra-fast mixing in continuous co-precipitation results in high BET and copper surface areas as well as in improved metal dispersion. DME synthesis performed in combination with a ferrierite-type co-catalyst shows correspondingly improved productivity for CZZ catalysts prepared by the continuous co-precipitation method, using CO2-rich as well as CO-rich syngas feeds. Our continuous co-precipitation approach allows for improved material homogeneity due to faster and more homogeneous solid formation. The so-called “chemical memory” stamped during initial co-precipitation is kept through all process steps and is reflected in the final catalytic properties. Furthermore, our continuous co-precipitation approach may be easily scaled-up to industrial production rates by numbering-up. Hence, we believe that our approach represents a promising contribution to improve catalysts for direct DME synthesis TI - Enhanced Direct Dimethyl Ether Synthesis from CO2-Rich Syngas with Cu/ZnO/ZrO2 Catalysts Prepared by Continuous Co-Precipitation JF - Catalysts DO - 10.3390/catal10080816 DA - 2020-07-22 UR - https://www.deepdyve.com/lp/multidisciplinary-digital-publishing-institute/enhanced-direct-dimethyl-ether-synthesis-from-co2-rich-syngas-with-cu-MHoWbPyzeb SP - 816 VL - 10 IS - 8 DP - DeepDyve ER -