TY - JOUR AU - Gross, K. AB - Acoustic noise generation is an accompanying effect produced during thermal spraying. This type of noise is found both during the preparatory stages, such as grit blasting and compressed air cleaning, and during thermal spraying. A real-time noise meter was used to measure the noise level at frequencies between 63 and 8000 Hz during the operation of powder flame, wire flame, wire arc, air plasma, and high velocity oxygen fuel (HVOF) spraying processes. Noise was reported as either an A-weighted noise spectrum or an equivalent sound pressure level. The effect of different parameters, such as secondary plasma gas type, modes of wire flame torch operation, and use of compressed air cooling were investigated. The results indicated that the turbulence of the gas departing from the torch gives rise to jet noise. High gas flows mainly contributed to the lower frequencies, whereas combustion and plasma generation contributed to the higher frequencies. Noise level was the highest (123 dB(A)) with HVOF spraying and air plasma spraying with the use of a small-diameter nozzle and hydrogen as a secondary plasma gas. All manual operators of thermal spray equipment require hearing protection. The use of different hearing protection devices is discussed and the attenuation provided by each device is reported. TI - Noise emissions in thermal spray operations JF - Journal of Thermal Spray Technology DO - 10.1361/105996302770348736 DA - 2007-04-16 UR - https://www.deepdyve.com/lp/springer-journals/noise-emissions-in-thermal-spray-operations-IKWeTHcJfG SP - 350 EP - 358 VL - 11 IS - 3 DP - DeepDyve ER -