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Journal of Micromechatronics , Vol. 2, No. 1, pp. 13– 26 (2003) Ó VSP 2003. Also available online - www.vsppub.com Micro machining of single crystal diamond by utilization of tool wear during cutting process of ferrous material SOHAIB SHABOUK and TAKESHI NAKAMOTO ¤ Department of Mechanical Engineering, School of Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya 464-8603, Japan Abstract —The extreme hardness of single crystal diamond makes it an ideal cutting tool for ultra- precision machining. When diamond is used as a product, it should be shaped into a required arbitrary shape. For example, to produce a diamond-cutting tool for ultra-precision grooving, not only polishing, but also shaping diamond into an arbitrary shape is needed. In order to get a bulk pattern, polishing diamond with diamond powder is done extensively, but this method is costly and time consuming. This research is an experimental investigation of the micro machining of single crystal diamonds by ferrous material, in order to get the diamond into an arbitrary shape. Tool wear during the cutting process is utilized. It is found that ferrous material can polish and shape single crystal diamond, even though single crystal diamond is considerably harder than ferrous material. For comparison,
Journal of Micromechatronics – Brill
Published: Jan 1, 2002
Keywords: CUTTING; POLISHING FERROUS MATERIALS; MICRO MACHINING; SINGLE CRYSTAL DIAMOND; SURFACE ROUGHNESS; TOOL WEAR
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