Die Attach of Large Dice with AgGlass in Multilayer PackagesLoo, M.C.; Su, K.
1986 Microelectronics International
doi: 10.1108/eb044239
Due to oxide formation at the die backside, excessive nonwetting and voiding can occur especially for the larger die 100K sq. mil by gold eutectic die attach. Such voiding can cause die liftoff and cracking. Agglass seems to be a promising candidate. However, it has some shortcomings. First, solder seal hermeticity reject may occur due to nickel diffusing through gold metallisation and being oxidised on the surface of the multilayer package. Secondly, for those devices requiring backside contact, gold metallisation on the die backside becomes the barrier for the reaction between the silicon and the glass. The adhesion may be degraded. The factors which may overcome these shortcomings will be discussed.
New UCut Algorithmic Trimming for Lightning ProtectionLejeune, B.
1986 Microelectronics International
doi: 10.1108/eb044240
Large ohm film resistors that guard sensitive telecommunication devices against the hazards of lightning require a set of exacting characteristics for tolerance, endurance, and productivity. These characteristics largely depend on how the resistor is trimmed. Conventional laser trimming is unable to provide all the requirements for this important resistor application. A new technique developed by Teradyne Inc. called Algorithmic Trimming employs an algorithm and data base to calculate realtime trim vectors that are used in a trimming hardware processor to overcome the drawbacks of conventional trimming. With this new technique 50ohm film resistors were trimmed to specification with 01 tolerance while attaining high resistor stability and a trim time of 300 milliseconds.
Substrate Bowing of Multilayer Thick Film CircuitsStorbeck, I.; Balke, H.; Wolf, M.
1986 Microelectronics International
doi: 10.1108/eb044243
The production of interconnection modules with an increasing number of layers leads to problems in the planarity of modules and therefore in the chip mounting process. The present paper discusses a model based on the theory of plates which allows the calculation of bowing degree in relation to the coefficients of thermal expansion i, Young's moduli Ei, the thicknesses hi, and the softening point of the glassy components in the thick film pastes. The calculated values are compared with experimental data for substrates built up as entirely covered model substrates of up to 7 layers of one type of paste conductor and dielectric, respectively and of alternately printed layers.
The Justification of 100 Conductor Testing for Improved YieldsHammershj, R.
1986 Microelectronics International
doi: 10.1108/eb044244
Automatic thickfilm conductor testing performed as a 100 test gives a number of advantages if used correctly and well adjusted to the real needs. Though improved yield in production is the essential benefit of automatic test, a number of advantages and perspectives reach other company divisions outside the thickfilm production area. A number of general guidelines help to define the need and calculate the justification figures for a given production. The quality of the test process itself, however, can be an important part of the calculations.
Noble Steel A Suitable Substrate Material in Thick Film TechnologyBudweit, M.
1986 Microelectronics International
doi: 10.1108/eb044246
In various publications noble steel is mentioned as a possibility for use as a substrate in thick film technology processing. The possibility to cut, stencil and drill steel sheets to desired shapes and the attractive price difference compared with alumina as well as PC board materials justified an investigation. A variety of steel sheets in various formulations from various vendors is offered on the market as well as ceramic pastes for thick film applications. This investigation aims to find out the most suitable ceramic paste for coating steel substrates in a common thick film process.
Surface Mounting ReliabilityLynch, J.T.
1986 Microelectronics International
doi: 10.1108/eb044247
A review is given of the reliability of the ceramic chip carrier when solderattached to alumina thick film substrates. It is shown that no degradation occurs during humidity cycling or humidity steady state tests. Some diminution of the solder joint strength takes place during prolonged high temperature storage and temperature cycling but the effect is much more marked during power cycling. The effect of flux residues on thick film hybrids after solder reflow of surface mount components is assessed. No significant deterioration of any component, printed or discrete, that is attributable to flux is observed, given adequate cleaning techniques. The reliability of the ceramic leadless chip carrier is compared with both leaded ceramic and metal and plastic surfacemountable components. The compliant leads of packages offer some advantages over the leadless chip carrier where thermal excursions are important but the leads themselves are easily damaged. Plastic packaging for surfacemountable components continues to improve and become increasingly popular but potential reliability hazards associated with a thermal management performance inferior to that of ceramic and metal versions, moisture ingress and corrosion are seen to remain problem areas.
Atmospheric Corrosion Tests on PdAg Thick Film ConductorsHendriks, A.H.C.
1986 Microelectronics International
doi: 10.1108/eb044248
The influence of corrosive gases on the solderability of palladiumsilver thickfilm conductors has been investigated. An experimental setup for atmospheric corrosion testing has been constructed in which atmospheres can be created comparable to a heavily polluted industrial environment. Various PdAg thickfilm conductors have been submitted for 14 days to flowing atmospheres containing 1 ppm SO2, 15, 02 or 004 ppm H2S, 1 ppm NO2, 1 ppm O3 and 005 ppm Cl2, separately or in various combinations. When used separately, only H2S causes a poor solderability of the thickfilm conductors. This effect on the solderability turns out to be independent of the H2S concentration even concentrations as low as 004 ppm cause identical corrosion phenomena. The other gases mixed with H2S have a synergistic effect on the corrosion process.
Advanced PWB Materials for Surface Mounted Devices in Aerospace ApplicationsMenozzi, G.
1986 Microelectronics International
doi: 10.1108/eb044249
Faced with LCCC growth and their widespread acceptance for military applications, Crouzet has planned a twoway approach for SMDs with MLTF multilayer thick film hybrids and advanced PWBs. This paper deals with the R&D programme carried out on both technologies. It briefly addresses MLTF interconnects under a CNES qualification programme and now being used and describes PWB R&D first investigation and screening, optimisation programme and improvement of large advanced PWB processing. Data are given on the material analysis, TCE measurements, MLB assembly, PTH platedthroughholes, solder joints and thermal analysis.
Company profileCullen, Lorna; Waterfield, Brian
1986 Microelectronics International
doi: 10.1108/eb044250
The success of a company can be measured by many different yardsticks. Criteria taken into consideration may include for instance the ability to innovate and to develop high quality products the expansion of a small group of products into a wide range that provides a complete package for a specific industry the capacity to cater for a multiplicity of end applications or growth in sheer physical size that necessitates a move to extensive purposedesigned premises. Success can be reflected too in the acquisition of an ever expanding market in geographical terms, and in the gaining of a respected reputation worldwide.
ISHM newsWaterfield, Brian; Kersuzan, G.; Herod, Boguslaw
1986 Microelectronics International
doi: 10.1108/eb044251
The Benelux chapter has made a habit of organising meetings with a scientific and commercial accent more or less alternately. This approach has proven to be successful in the past three years. The 1986 Autumn meeting will be another display meeting. A number of papers will be presented by suppliers of materials and equipment for the hybrid and surface mounting industry. In a 300 m2 exhibition room about 25 companies will display their products. The programme of the day leaves ample opportunity for meeting colleagues and suppliers. The meeting will be held in the Jaarbeurs Vergadercentrum in Utrecht on 16 October from 9.3017.00. The annual ISHMBenelux general membership meeting will precede the lectures.
Industry news1986 Microelectronics International
doi: 10.1108/eb044252
Robert Hauser has been named President of Electro Materials Corporation of America EMCA. He replaces George Lane who will remain as a consultant to EMCA. Mr Hauser has been director of corporate new ventures for EMCA parent company, Rohm and Haas Company. His duties have been assumed by Allan Levantin, Vice President for corporate development of Rohm and Haas. Mr Levantin retains his title.
New products1986 Microelectronics International
doi: 10.1108/eb044253
The range of Ekra Screen Printers repeatedly offer accuracy of 10 microns or better. Independent measurements using sophisticated optical microscopy have revealed table repeatability of 7 microns or less. With options such as electromagnet screen frame locking and motor driven snapoff control, these printers can offer this sort of accuracy, with no adjustments even after removal of the screen.